Definition of Automatic Cut to Length Machine
A automatic cut to length machine is specifically designed for the transverse cutting of metal materials. This automatic cut to length line can efficiently process various thicknesses of steel, stainless steel, aluminum, copper, and other materials, producing metal sheets that meet the specific project requirements of customers (thickness range typically between 0.2-25mm). Automatic cut to length machines are designed to meet the needs of fast, large-scale, high-quality sheet metal production, resulting in smooth, burr-free surfaces. Therefore, they have found widespread applications in various industries, including construction, automotive, and aerospace.
With the continuous development of the market, KINGREAL SLITTING actively modifies and upgrades automatic cut to length line designs to ensure they perfectly match customer production needs and provide more efficient and optimized solutions.
Components of Automatic Cut to Length Line
The automatic cut to length machine consists of multiple efficient and precise components that work together to achieve automated and highly efficient cutting. The main parts include:
1. Hydraulic double-head decoiler
The hydraulic double-head decoiler is used to place and fix the steel coil, providing the driving force for the coil's leading edge. This automatic cut to length line has a symmetrical structure, ensuring stable and efficient material feeding.
2. Four-column frame uncoiling device
Using a gantry frame structure, it offers stable performance and strong durability, uncoiling the material and guiding the sheet head into the leveling machine.
3. Side guide
The side guide is a lateral positioning device for the material as it moves forward. It precisely controls the lateral position during cutting, effectively preventing edge deviation and ensuring that the finished product meets the required cutting width.
4. Pinch rollers
The pinch rollers consist of a pair of pinch rollers and a hydraulic cylinder, assisting the sheet head in correctly entering the leveling machine and preventing slippage between the sheet and the leveling machine.
5. Leveling machine
The leveling machine consists of multiple components, including the frame, pinch rollers, work rolls, turning section, pressing section, universal joint, dry oil lubrication, etc., ensuring the flatness of the sheet before cutting and improving the quality of the final product.
6. Hydraulic cut-to-length machine
The hydraulic cut-to-length machine is used for cutting according to the length measured by the length measuring device. It is driven by a powerful hydraulic cylinder for fast cutting. The shear gap can be adjusted through the human-machine interface, and the four-sided blades can be used interchangeably. 7. Roller conveyor transition table
The roller conveyor transition table acts as a transition platform for sheet metal from the pre-straightening machine to the main leveling machine, ensuring smooth material flow and preventing material jamming.
8. Stacking device
The stacking device receives sheet metal from the conveyor and automatically stacks it neatly. It utilizes pneumatic and hydraulic mechanisms to ensure neat stacking during the process.
Different Types of Automatic Cut To Length Line
Every automatic cut to length machine from KINGREAL SLITTING is custom-designed, allowing for personalized design based on the customer's country's policy requirements, site limitations, production needs, and processing materials, ensuring that specific customer needs are met. The KINGREAL SLITTING team offers several types of automatic cut to length lines, including:
1.Based on different materials:
Tinplate cut to length line: Designed specifically for thin steel sheets.
stainless steel cut to length machine: For efficient shearing of stainless steel materials.
Steel cut to length line: Suitable for the production of ordinary steel.
In addition, KINGREAL SLITTING also offers automatic cut to length machines compatible with various materials such as aluminum, copper, hot-rolled, and cold-rolled steel.
2.Based on material thickness:
According to customer needs, KINGREAL SLITTING has designed light gauge cut to length machine (0.2-3mm), medium gauge cut to length machine (0.3-6mm), and heavy gauge cut to length machine (6-25mm). Regardless of the material thickness required, KINGREAL SLITTING can provide the corresponding automatic cut to length line solution.
3.Based on shearing method:
Different application scenarios may require different shearing strategies. KINGREAL SLITTING has designed automatic cut to length machines with various shearing methods, including fly shearing, rotary shearing, swing shearing, and fixed shearing. Among these, the fixed shearing cut to length line has a slower production speed. The production speed of the other automatic cut to length machines can reach 80m/min. The fixed shearing cut to length line is suitable for projects with limited budgets and lower production requirements.
4.Based on special needs:
For customers' special requirements, KINGREAL SLITTING can adjust the automatic cut to length machine parameters and performance, and even equip the automatic cut to length line with additional components, such as double leveling machines, laminating devices, double stackers, etc., to ensure the best surface finish of the metal sheets and improve the overall automation and efficiency of production.
Applications of Automatic Cut to Length Machine
Automatic cut to length lines are widely used in various industries that require metal materials, including:
Building steel structures: Used in the production of steel structural components for buildings.
Automotive manufacturing: Used in the processing of automobile chassis and parts. Shipbuilding Industry: Processing metal materials used in shipbuilding.
Power Industry: Used in the manufacturing of equipment and components for the power industry.
In addition, KINGREAL SLITTING automatic cut to length machines can provide precise cutting and processing services for fields requiring high surface quality, such as kitchenware, medical devices, and chemical equipment.
Advantages of Automatic Cut to Length Machine
●Precision leveling technology: The leveling machine equipped with the automatic cut to length machine adopts a six-roll structure design, which can stably process various thicknesses of stainless steel, aluminum plates, silicon steel, and other metal materials. The flatness error of the leveled plate surface is very small, with almost no scratches or indentations, meeting the stringent requirements for plate surface accuracy in high-end manufacturing.
●Precise cutting capability: The automatic cut to length line is equipped with a CNC closed-loop fixed-length system, providing high cutting accuracy. Combined with servo motor drive, it achieves both high precision and high efficiency.
●Durability guarantee: The automatic cut to length machine body is made of high-strength steel and welded integrally. Key components are heat-treated to enhance durability. After 72 hours of continuous load testing, the automatic cut to length line can adapt to long-term high-intensity production environments, and its service life exceeds the industry average.
Welcome to contact KINGREAL SLITTING at any time! We look forward to providing you with the highest quality service and technical support to help you achieve efficient production and maximize profits in your industry.
