Heavy Gauge Cut To Length Lines

Video About Heavy Gauge Cut To Length Lines

Heavy Gauge Cut To Length Lines : 25MM Ultra-Thick Coil Processing Line

KINGREAL SLITTING Heavy Gauge Cut To Length Lines can flatting and cutting the large-size steel coil rolls, which thickness can reach 8-25mm, width can reach 900-2500mm. This is a major breakthrough of the cut-to-length line in the field of coil processing technology.

 

Heavy duty cut to length line is capable of performing various functions including decoiler, straightener, measuring, shearing machine, and stacking. The compact cut to length line principle revolves around combining the functions of a coil line, decoiling, flattening, and feeding the material. This is typically achieved through several configurations, such as a leveler feeder unit along with a motorized uncoiler, or a leveler feeder unit with a powered coil car and a pull-through leveler feeder and motorized uncoiler. The heavy gauge cut to length line can be widely used for processing cold or hot-rolled carbon steel, tinplate, stainless steel, and other types of metal materials with surface coatings. This versatility makes it a vital tool in various metalworking applications.

KINGREAL SLITTING has designed the heavy gauge CTL line with the following features to meet the special characteristics of large gauge metal coils:

1. The uncoiler of the cut-to-length line adopts a double-support double-cone top-pressing mechanism to clamp the coil, with a loading capacity of up to 40 tons.

2. The leveler of the cut-to-length line adopts two-roller clamping and five-roller leveling structure. Motor through the reducer, distribution box through the universal joint shaft drive the upper and lower rollers work.

3. The main component in the cut-to-length line is fly-shearing machine used to cut the fixed length of the plate measured by the NC sizing machine. Driven by a servo motor, the cutting speed is fast.

4. Gantry-type sheets stacking machine used to collect the sheets conveyed by the conveyor and automatically stack the sheets neatly. The pneumatic and hydraulic mechanisms are used to collect the sheets neatly.

The demand for large-size heavy metal sheets produced by heavy duty cut-to-length lines in the industrial sector is widespread, especially as raw materials for body frames and chassis in the automotive industry. By using this thickness of material, the overall structural strength and safety can be significantly improved.

Heavy Gauge Cut To Length Lines : Technical Specification

CTL Line Main Component Specification

◇Coil Load Trolley

V-shaped surface Surface lined with nylon plate

Load bearing 30T

Lifting cylinder specifications FAΦ200×600ST

Trolley travel power Motor

Trolley travel speed 7m/min

◇Hydraulic Decoiler

Load-bearing capacity 30T

Inner diameter of steel coil Φ508mm; Φ610 mm; Φ760 mm

Outer diameter of steel coil MAX: Φ2200mm

Expansion and contraction range of arc plate Φ470mm-Φ760mm

Arc plate 45# cast steel (chrome-plated and polished surface)

◇High Precision Straightener

Number/diameter of leveling rollers 21pcs×Φ70mm

Material of leveling rollers 9Cr2Mo

Type of leveling rollers Six-layer roller type

Intermediate rollers 23pcs×Φ70mm

Support rollers 5 groups each upper and lower 105pcs×Φ80mm

Pinch rollers 2pcs×Φ156mm (rubber roller)

◇Cut To Length Shearing Machine

Form Steel plate welded base, vertical rod and frame

Transmission method Powerful crankshaft driven shearing machine, powered by servo 180KW motor, 500 rpm

Cutting method Up and down center shearing, burrs facing upwards

◇Auto Stack

Stacking specifications L=2500mm W=2100mm H=500mm

Stacking form Pneumatic and hydraulic mechanisms cooperate to collect sheet materials, air cushion supports descent

Lifting platform Photoelectric switch controls the automatic descent of the lifting platform

Air cushion blower AC5.5Kw motor

Advantage Of Heavy Gauge Cut To Length Line

1. High-Precision Cutting: The thick plate cut to length line utilizes high-precision shearing blades and hydraulic systems to ensure clean and accurate cuts. The hydraulic shearing machine provides the necessary force to cut through thick metal while maintaining high precision and reducing material waste.

2. Advanced Control Systems: The cut to length line is equipped with advanced CNC (Computer Numerical Control) and PLC (Programmable Logic Controller) systems, offering precise control over the cutting process. These systems allow real-time monitoring and parameter adjustments, ensuring consistent quality and reducing error rates.

3. Efficient Leveling: The main leveling machine in the cut to length line features multiple rollers, capable of handling 25mm thick plates. This equipment ensures that the plates are perfectly flat, which is crucial for subsequent cutting and stacking operations.

4. Accurate Measurement: Before cutting, the plates are precisely measured to ensure that each cut meets the exact specifications required.

5. Durability and Reliability: The structure of the cut to length line ensures long-term durability and reliability. High-quality materials and components are used to withstand the rigorous processing of thick metal plates.

FAQ：How to choose between a light duty cut-to-length line or a heavy duty cut-to-length line?