Case: Metal Cut To Length Line

Metal cut to length line is an important sheet metal processing machine that cuts metal coils into the length required by customers. As a senior metal cut to length machine manufacturer, KINGREAL SLITTING has formed its own complete process in metal cut to length line design, research and development, and manufacturing. In addition, KINGREAL SLITTING metal cut to length machines have been sold to many countries such as the United States, Malaysia, Greece, Sweden, and Germany. KINGREAL SLITTING can design a customized metal cut to length machine manufacturing plan for customers based on customer drawings and combined with actual production conditions.

In this article, KINGREAL SLITTING will list several successful cases of special metal cut to length lines and share them with you. Through this article, I hope you can have a better understanding of KINGREAL SLITTING metal cut to length machines. If you need more information about the parameters of metal cut to length lines, please come to consult KINGREAL SLITTING!

1.Heavy duty cut to length line in Switzerland

Background of Swiss customers:

This Swiss customer is engaged in the production of steel products, so he needs to process thick metal coils. The metal cut to length lines available on the market are basically for processing metal coils below 6mm, and the processing thickness he needs cannot be achieved by the metal cut to length machines provided by many factories at present.

KINGREAL SLITTING communication process with Swiss customers:

After KINGREAL SLITTING learned that the customer had a demand for thick metal coils and needed a heavy duty cut to length line, KINGREAL SLITTING asked questions about the customer's specific needs, such as the specific metal coil thickness range to be processed, which metal materials to be processed, whether there are specific parameter requirements for the heavy duty cut to length line components, etc. Finally, KINGREAL SLITTING provided this Swiss customer with a eavy duty cut to length line that can process metal coils with a thickness range of 6-20mm.

Finally, KINGREAL SLITTING engineers and Swiss customers finalized the specific parameters of this heavy duty cut to length line as follows:

The Swiss customer recognized KINGREAL SLITTING professionalism in metal cut to length lines and its manufacturing capabilities for heavy duty cut to length lines, and looked forward to more cooperation on machines next time.

2.Swing shearing cut to length line in Greece

Background of Greek customer: 

This Greek customer is from the automotive manufacturing industry. He has a certain understanding of metal cut to length machines, so when he found KINGREAL SLITTING, he asked the staff for a swing shearing cut to length line.

KINGREAL SLITTING communication process with Greek customers:

After learning that Greek customers needed a swing shearing cut to length line, KINGREAL SLITTING staff confirmed the characteristics and performance of KINGREAL SLITTING swing shearing cut to length line with customers. This ensures that Greek customers' specific needs avoid misunderstandings and confirms that the metal cut to length machine solution provided by KINGREAL SLITTING meets Greek customers' expectations.

KINGREAL SLITTING staff introduced to Greek customers that the angle swing range of KINGREAL SLITTING swing shearing cut to length machine is 0~30°, which can be used to produce rectangular, trapezoidal, and parallelogram sheets. KINGREAL SLITTING also had other customers who used KINGREAL SLITTING swing shearing cut to length machine to produce automotive interior and exterior sheets. KINGREAL SLITTING swing shearing cut to length machine has high cut-to-length precision, good edge cutting quality, and the sheared sheets are suitable for laser welding.

Finally, KINGREAL SLITTING engineers and Greek customers finalized the specific parameters of this swing shearing cut to length machine as follows:

In the follow-up visit to the Greek customer, the customer said that after nearly half a year of using the KINGREAL SLITTING swing shearing cut to length line, this swing shearing cut to length line runs smoothly, can produce high-precision metal plates, and has low maintenance costs.

3. High speed cut to length line in Spain

Background of Spanish customer:

This Spanish customer used to carry out small-scale production and did not have high production requirements. With the increase in production scale, the original metal cut to length line can no longer meet current needs, so he needs to purchase a high speed cut to length machine.

KINGREAL SLITTING communication process with Spanish customers:

KINGREAL SLITTING asked Spanish customers about production expectations in order to calculate and design a high speed cut to length line that can reach the corresponding operating speed. At the same time, we learned about Spain's requirements for high speed cut to length line component parameters, because some countries have clear policy regulations on machine manufacturing parameters. Then we also introduced the shearing system in the high speed cut to length line. KINGREAL SLITTING can provide a variety of shearing methods such as rotary shearing, swing shearing, flying shearing, and fixed shearing. According to the customer's actual production, KINGREAL SLITTING engineers recommend Spanish customers to buy a high speed cut to length line equipped with a flying shearing station. After fully understanding, KINGREAL SLITTING engineers proposed a high speed cut to length line composed of fully automatic components such as decoiler, leveling machine, fly shearing station, waste collection device, conveyor belt, stacker, etc. for Greek customers.

Finally, KINGREAL SLITTING engineers and Spanish customers finalized the specific parameters of this high speed cut to length line as follows:

Subsequently, the Spanish customer expressed satisfaction with the KINGREAL SLITTING high speed cut to length line and ordered several more equipment such as medium duty cut to length line and light duty cut to length line. Thank you Spanish customers for your love for KINGREAL SLITTING high speed cut to length line and trust in the KINGREAL SLITTING team!

4. Fully auto cut to length line in Russia

Background of Russian customer:

This Russian customer found KINGREAL SLITTING at the exhibition. Asked if a full auto cut to length line could be provided, he believed that the metal cut to length machine currently in use still had many operations that needed to be handled manually, so that production efficiency could not be improved, and too much manual operation could not guarantee production quality.

KINGREAL SLITTING communication process with Russian customers:

KINGREAL SLITTING staff warmly received Russian customers at the booth and asked if there was a video of the metal cut to length line currently in use. KINGREAL SLITTING engineers hope to find optimization points by observing the customer's metal cut to length machine to improve production efficiency. By watching the video of the metal cut to length machine currently in use by Russian customers, KINGREAL SLITTING staff keenly captured: 

① The metal sheets cut out by the Russian customer's metal cut to length machine have many scratches on the surface, 

② The metal coils need to be manually transported to the decoiler, 

③ The cut metal sheets need to be manually collected, stacked and bundled. 

In view of the above three points, KINGREAL SLITTING proposed to provide Russian customers with a full auto cut to length lineequipped with a feeding trolley, a laminating device and a stacking table.

Feeding trolley for full auto cut to length line: The feeding trolley will automatically transport the heavy metal coils to the decoiler, and no longer requires manual handling.

Laminating device for full auto cut to length line: Before the cutting station is cut, a layer of film is coated on the surface of the metal coil through the laminating device, which can minimize the scratches on the metal surface by the blade during shearing and ensure that the metal surface is intact.

Stacking table for full auto cut to length line: The stacking table stacks the metal sheets to better improve the work quality and efficiency.

Finally, KINGREAL SLITTING engineers and Russian customers finalized the specific parameters of this full auto cut to length line as follows:

After the full auto cut to length line arrived at the Russian customer's factory, KINGREAL SLITTING sent professional engineers to install the full auto cut to length lineand trained the workers on the correct use of the full auto cut to length line. And we will inform the Russian workers in advance about the situations and solutions that may be encountered when using the full auto cut to length line, so as to help the Russian customers to run the full auto cut to length line smoothly.

5. Metal cut to length line with double leveling machine in Singapore

Background of the Singaporean customer:

This Singaporean customer has very high requirements for the flatness of metal sheets. He has inspected the metal cut to length machines of many factories, but believes that the flatness of the equipment they provide is not up to standard. After the recommendation of local colleagues, he finally found KINGREAL SLITTING.

Communication process between KINGREAL SLITTING and the Singaporean customer:

KINGREAL SLITTING welcomed the Singaporean customer to the factory and showed him the metal cut to length line equipped with two levelers. Before cutting the metal coil, this metal cut to length machine will undergo two leveling processes to ensure the flatness of the surface to the greatest extent, so that the metal coil enters the cutting process in the best condition. The Singaporean customer measured the finished products cut by this machine and believed that this metal cut to length line could meet his needs well.

Finally, KINGREAL SLITTING engineers and Singaporean customers finalized the specific parameters of this metal cut to length line equipped with double leveling machines as follows: