What is Narrow Coil Slitting Line?
Narrow Coil Slitting Lines are specifically designed to cut wide metal coils into very narrow strips, typically ranging in width from 3 mm to 100 mm. Copper, aluminum, and stainless steel among other thin and light metal coils are processed using these narrow coil slitting machines. Narrow coil slitting lines need more intricate design than traditional metal slitting lines do, they demand more accurate tension management, high-precision blade gap, and precise backset adjustment.The workflow of a narrow coil slitting machine typically consists of three main steps: feeding, cutting, and rewinding.
The metal material is fed into the cutting area via a feeder, cut by precision cutting blades, and finally rewound by a recoiler. Throughout the cutting process, the machine utilizes tension control and web-correction devices to ensure cutting accuracy and stability, meeting high-standard production requirements.
KINGREAL SLITTING Narrow Coil Slitting Line Abilities
"KINGREAL SLITTING is dedicated to offering dependable and excellent narrow coil slitting lines matched to client drawings and particular production needs. Built for tight tolerances and constant performance, this narrow coil slitting machine is appropriate for a variety of metallic materials and coil diameters. KINGREAL SLITTING unique narrow coil slitting machine customization solutions not only meet diverse customer needs but also offer flexible adaptation to various applications."
Coil Material | Cold-rolled, Hot-rolled, Stainless Steel, GI, Aluminum, Copper,etc | |||
Coil Thickness | 0.2～1.8mm | 0.3～3.0mm | 0.8～4.0mm | 1.0～6.0mm |
Line Speed | 0～150/200m/min | 0～150/200m/min | 0-120/150m/min | 0～80m/min |
Coil Weight | ≤10T(15T) | ≤20T(25T) | ≤25T(30T) | ≤25T(30T) |
Coil I.D | φ508mm | φ508mm | φ508,φ610,φ760mm | Φ508,φ610,φ760mm |
Coil O.D | ≤φ1600mm | ≤φ2000mm | ≤φ2000mm | ≤φ2000mm |
Strip Width | ≥15mm | ≥25mm | ≥25mm | ≥30mm |
Number of Strip | 5～15 | 8～20 | 5～15 | 4～15 |
Slitting Accuracy | ±0.1mm | ±0.15mm | ±0.25mm | ±0.3mm |
These flexible narrow coil slitting machines support customers in a variety of industries, including transformers, automotive, electronics, consumer electronics, and construction. KINGREAL SLITTING narrow coil slitting machine produces high-quality narrow coils, ensuring a smooth production process.
Common Applications of Narrow Coil Slitting Line
Narrow coils produced by narrow coil slitting machines are used in a wide range of industries after secondary processing. In the electronics industry, metal strips cut by narrow coil slitting machines are used for PCB shielding, battery labels, and EMI/RFI shielding. In the automotive industry, narrow coil slitting lines are used to produce electric vehicle battery strips and sealing components. These strips can also be used in transformer manufacturing and other applications.
Different industries have varying requirements for narrow coil material, width, and thickness. KINGREAL SLITTING narrow coil slitting lines can flexibly adjust production parameters based on project needs, ensuring they perfectly meet customer production requirements.
Key Features of KINGREAL SLITTING Narrow Coil Slitting Line
1
High-precision slitter head for narrow coil slitting line
KINGREAL SLITTING narrow coil slitting machines are equipped with a high-precision slitter head with adjustable blade gap down to the micron level. This high-precision design enables the narrow coil slitting machine to maintain exceptional precision during the cutting process, ensuring consistent dimensions for each strip and meeting customers' stringent product quality requirements.
The blades are made of 42CrMo alloy and undergo a special hardening treatment for exceptional durability, ensuring excellent cutting performance even in long-term, high-load environments. This reduces the frequency of blade changes and reduces production costs.
2
Servo tension control system for narrow coil slitting line
KINGREAL SLITTING narrow coil slitting machines are equipped with a servo tension control system, which maintains low tension when processing thin or soft metal materials. This design effectively prevents edge deformation and surface damage during the cutting process, ensuring high quality and precision of the final product.
The servo tension control system monitors material tension changes in real time and automatically adjusts the tension level to ensure material stability throughout the cutting process. This not only improves narrow strip cutting accuracy but also reduces scrap caused by uneven tension.
3
User-friendly PLC control panel for narrow coil slitting machine
KINGREAL SLITTING narrow strip slitting lines are equipped with a user-friendly PLC control panel with an intuitive and easy-to-understand interface. Users can easily adjust the narrow coil slitting machine's production speed, strip width, and production quantity. The panel supports multiple languages to meet the needs of users in different regions, ensuring quick user experience.
Real-time monitoring of equipment operating status, remaining material level, and production speed is among the real-time monitoring the control panel offers in addition.
4
Efficient automated control system for narrow coil slitting line
The narrow coil slitting machine utilizes an advanced automated control system, automating feeding, cutting, and recoiling operations.
This highly efficient design not only significantly reduces labor costs but also improves production efficiency.
"In addition, the narrow coil slitting line is equipped with a quick-change blade mechanism for fast tool changes and zero downtime. This design significantly improves production efficiency, allowing operators to quickly change blades and avoiding production interruptions caused by blade wear."
Why Choose KINGREAL SLITTING for Narrow Coil Slitting Line?
1)Extensive manufacturing experience for narrow coil slitting line
KINGREAL SLITTING has over 20 years of experience in narrow coil slitting line manufacturing and has successfully manufactured narrow coil slitting machines for countries including the United States, Qatar, Indonesia, Mexico, and Russia. KINGREAL SLITTING understands the varying requirements of narrow coil slitting line design and manufacturing in different countries and are able to provide customers with the most suitable solutions.
KINGREAL SLITTING has accumulated extensive industry knowledge and technical expertise, and consistently monitors market trends and customer needs, striving to provide customers with the most advanced technology and high-quality narrow coil slitting machine.
2)Customized configuration for narrow coil slitting line
KINGREAL SLITTING narrow coil slitting machines are customized to meet your specific needs, ensuring the narrow coil slitting line's performance and configuration perfectly match your production requirements. KINGREAL SLITTING can be equipped with feeding trolley, unloading trolley, laminating device, and coil packaging machine to meet customer needs, enhancing automation and efficiency throughout the entire production process.
3)Efficient blade gap design for narrow coil slitting line
KINGREAL SLITTING narrows strip slitting line offers accurate cutting of thin and thick materials of different thicknesses thanks to an effective blade gap design. This design makes sure production is effective and enhances the accuracy and uniformity of the final result.
KINGREAL SLITTING blade gap design readily fits these needs whether slitting thin strips of many complex shapes or machining metal materials of several thicknesses, so guaranteeing top-notch strips for every manufacturing demand.
4)Comprehensive after-sales support
Narrow coil slitting machine installation, operator training, maintenance, and spare parts supply are among the thorough after-sales assistance KINGREAL SLITTING offers. All the time, KINGREAL SLITTING professional staff is available to guarantee that any problems found during use are quickly fixed and properly resolved.
KINGREAL SLITTING will offer prompt technical assistance and solutions to guarantee that customers production rate is unaffected whatever technical problems they face during the manufacturing process.
1. Different Thickness Slitting Line Light Gauge Steel Coil Slitting Line Medium Gauge Metal Slitting Machine Heavy Duty Coil Slitting Lines 2. Different Materials Slitting Line Stainless Steel Slitting Lines Silicon Coil Slitting Lines 3. Different Configurations Coil Slitting Machine Dual Slitter Head Coil Slitting Line Belt Tension Coil Slitting Machine
Please send us the following requirements and we will contact you as soon as possible to create a new quotation program for you - Coil Material - Coil Thickness - Coil Width - Coil Weight - Slit Width - Slit Speed
1. Decoiler Machine 2. Dual Slitter Head 3. Belt Tension Station 4. Auto Package Lin For The Slit Coil
