"This year, KINGREAL SLITTING successfully shipped a high speed steel slitting line project to an American customer after a series of processes, including high speed steel slitting machine manufacturing and inspection. Upon arrival, KINGREAL SLITTING engineers immediately traveled to the USA to provide professional after-sales service. These services included installation, commissioning, operator training, and routine maintenance instruction. This high speed steel slitting line project was highly valued by KINGREAL SLITTING and marked another successful entry of KINGREAL SLITTING high speed steel slitting machines into the American market."
▎High Speed Steel Slitting Line Arrival and Preliminary Inspection
When the high speed steel slitting machine arrived at the American customer's factory, KINGREAL SLITTING engineers worked with American workers to unpack the high speed steel slitting line components. Since this is the first quality check of the high speed steel slitting machine, this step is absolutely essential. First, the KINGREAL SLITTING engineers carefully examined the outside of every component to verify its intactness from shipping. To guarantee that nothing was overlooked during installation, they also personally inspected all components.
▎High Speed Steel Slitting Machine Installation
Next, based on the American factory layout and drawing on years of installation experience, KINGREAL SLITTING engineers began to position the various components of the high speed steel slitting line. KINGREAL SLITTING engineers used particular equipment like forklifts and cranes to guarantee a safe and effective installation.
Along this process, KINGREAL SLITTING engineers sought not only the placement of the high speed steel slitting machine but also on streamlining operations to increase production efficiency. Installing the hydraulic cantilever decoiler, for instance, demanded not only stability but also cooperation with other tools.
▎Installation of Precision Components
High speed steel slitting line installation involves more than just erecting the frame, it also involves the installation and commissioning of each precision component. KINGREAL SLITTING engineers began meticulously installing each component of the high speed steel slitting machine, including the hydraulic cantilever decoiler, front loop, back loop, slitter, waste collection device, tension station, recoiler, hydraulic system, and PLC control system.
Each component was installed through rigorous procedures to ensure they perfectly integrated into a complete high speed steel slitting line. During the high speed steel slitting machine installation, KINGREAL SLITTING engineers repeatedly checked the blade alignment to ensure the narrow strips produced would meet the precision requirements of the American customer.
▎Electrical Wiring and Parameter Settings
After the mechanical portion of the high speed steel slitting machine was installed, KINGREAL SLITTING engineers began the electrical wiring. The electrical system is the core of the high speed steel slitting line's operation, and any minor misconnection could cause the high speed steel slitting machine to malfunction. During the wiring, KINGREAL SLITTING engineers were paying very close attention to make sure every connection was strong and dependable.
Next, KINGREAL SLITTING engineers inquired about the American customer's daily production parameters and configured them accordingly on the control panel. After completing the configuration, KINGREAL SLITTING engineers loaded the metal coil and began a test run. This test ran to test the high speed steel slitting line's stability and ensure it could produce the narrow strips that met the American customer's requirements.
▎Commissioning and Re-commissioning for High Speed Steel Slitting Line
During the test run, KINGREAL SLITTING engineers monitored various high speed steel slitting machine parameters in real time to ensure that the narrow strips produced fully met the American customer's requirements. Burr tolerance was a key indicator, with the American customer requiring a standard of ≤±0.03mm. Based on the test results, KINGREAL SLITTING engineers meticulously commissioned the high speed steel slitting line until it met the American customer's requirements.
▎Operation Training and Maintenance Instruction
After completing the high speed steel slitting machine installation and commissioning, KINGREAL SLITTING engineers began training the American workers on machine operation. The training covered topics such as how to install the blades on the high speed steel slitting line's blade holder, how to start and shut down the high speed steel slitting machine, and how to adjust production parameters.
KINGREAL SLITTING engineers patiently explained the operating procedures to each American worker, ensuring they fully mastered the high speed steel slitting line's operation.
KINGREAL SLITTING engineers also emphasized the importance of routine maintenance, including cleaning the high speed steel slitting machine, regularly inspecting components for wear, and troubleshooting common faults. This maintenance knowledge not only helps extend the high speed steel slitting line's lifespan but also maintains stable operation, ensuring the American customer's high speed steel slitting machine continues to operate efficiently.
The installation and commissioning of the high speed steel slitting line is a complex and meticulous process. KINGREAL SLITTING engineers, leveraging their expertise, extensive experience, and close collaboration with the American customer, ensured the smooth completion of the project.
Through this collaboration, KINGREAL SLITTING has not only enhanced its own technical capabilities but also provided higher-quality service to its American customer. The successful implementation of this project marks a further expansion of KINGREAL SLITTING presence in the American market and fuels KINGREAL SLITTING anticipation for future collaborations.
