The dual slitter head slitting machine is a highly efficient device used for processing metal coils such as aluminum and steel. This dual slitter head slitting line can cut metal coils into the required width and is widely used in the steel, aluminum and other metal processing industries.
By using slitting knives, this dual slitter head slitting machine can achieve precise slitting processes, ensuring the quality and consistency of the final products. This article will delve deeply into the working principle, main components, technical parameters of the dual slitter head slitting line, as well as KINGREAL SLITTING services.
〡Working Principle of Dual Slitter Head Slitting Machine
The core function of the dual slitter head slitting line is to slit metal coils into the required sizes. Its working principle can be summarized into several steps:
·Unfolding the metal coil: Firstly, the dual slitter head slitting machine unfolds the rolled metal coil for subsequent slitting.
·Slitting process: The dual slitter head slitting line uses sharp circular blades for slitting. These blades rapidly cut metal materials through the rotation of the slitting head. During the slitting process, the dual slitter head slitting machine applies a certain compressive force to ensure the accuracy of the slitting.
After the slitting is completed, the slitted material will be rewound to form neat rolls, which is convenient for subsequent transportation and storage.
〡Advantages of Dual Slitter Head Slitting Line
The greatest advantage of the dual slitter head slitting line lies in its flexibility and efficiency. Compared with conventional metal slitting machines, dual slitter head slitting machines can change tools and gaskets without stopping production. This design significantly reduces equipment downtime and enhances production efficiency.
(1)Highly flexible dual slitter head slitting line
The dual slitter head slitting machine enables the operator to perform slitting on one slitting head while changing the cutting tools and gaskets on the other. This unique design enables the dual slitter head slitting line to complete the tool replacement in a shorter time, ensuring the continuity of production.
(2)Efficient replacement process for dual slitter head slitting machines
In the design of the dual slitter head slitting line, the operator can switch from one slitting head to another within approximately 30 minutes. This efficient replacement method makes the entire slitting process smoother and is particularly suitable for enterprises such as large steel mills that require frequent slitting.
〡Main Components of Dual Slitter Head Slitting Line
1. Hydraulic decoiler for dual slitter head slitting line
The hydraulic decoiler is used to unfold metal coils in preparation for subsequent slitting. It ensures the smooth unfolding of the coil through tension control and prevents the material from deviating.
2. Main slitter for dual slitter head slitting line
The slitter is the core part of the dual slitter head slitting machine, including the clamping roller, laminating device, circular shears and automatic blade changing system. It is responsible for the actual slitting process, ensuring the accuracy and efficiency of the slitting.
3. Waste collection device for dual slitter head slitting line
The waste collection device is responsible for rewinding the cut waste edge materials to ensure that the waste materials in the production process can be effectively treated.
4. Recoiler for dual slitter head slitting machine
The recoiler is used to neatly wind up the slitted materials, preparing them for subsequent transportation and storage.
〡Technical Parameters of Dual Slitter Head Slitting Line
The technical parameters of the dual slitter head slitting machine directly affect its performance and production efficiency. The following is an overview of some important parameters:
Model | Sheet Thickness(mm) | Roll Wight(ton) | Roll Width(mm) | Speed(M/min) |
| Model 1 | 0.15-1.0 | 4 Max. | 200-420 | 0-60 |
| Model 2 | 0.2-2.0/0.2-1.2 | 7 Max. | 300-620 | 0-150 |
| Model 3 | 0.2-2.0/0.2-1.2 | 8 Max. | 400-800 | 0-200 |
| Model 4 | 0.3-2.0/0.2-1.2 | 15 Max. | 600-1250 | 0-150/0-220 |
| Model 5 | 0.3-2.0/0.2-1.2 | 15 Max. | 800-1580 | 0-150/0-220 |
| Model 6 | 0.6-3.0/0.4-1.5 | 15 Max. | 600-1250 | 0-120/0-150 |
| Model 7 | 0.6-4.0/0.5-2.0 | 20 Max. | 800-1580 | 0-120/0-150 |
| Model 8 | 1.0-6.0 | 30 Max. | 800-1580 | 0-90/0-120 |
| Model 9 | 2.0-8.0 | 35Max. | 800-1580 | 0-60/0-90 |
| Model 10 | 3.0-12.7 | 35Max. | 800-1950 | 0-50/0-80 |
| Model 11 | 4.0-16.0 | 35Max. | 1200-2200 | 0-30/0-40 |
〡KINGREAL SLITTING Service
As a professional manufacturer of dual slitter head slitting lines, KINGREAL SLITTING offers a range of high-quality services to ensure the smooth progress of customers' production. KINGREAL SLITTING services include
·Technical design and solutions: Based on customer requirements, KINGREAL SLITTING provides personalized technical design and solutions.
·New factory construction guidance: Provide professional guidance for customers' new factory construction to ensure the reasonable layout and efficient operation of dual slitter head slitting machine.
·Design and manufacture of non-standard dual slitter head slitting line: According to the special requirements of customers, design and manufacture non-standard dual slitter head slitting machine.
·Professional technical training: Conduct professional technical training and on-site guidance as stipulated in the contract to ensure that operators are proficient in operating the dual slitter head slitting machine.
·Accessory supply: KINGREAL SLITTING provides dual slitter head slitting line accessories at any time to ensure that customers' production is not affected.
·Remote technical consultation: KINGREAL SLITTING offers remote technical consultation and services to promptly address any issues encountered by customers during usage.
·Special technical services: According to customer requirements, KINGREAL SLITTING provides other special technical services to meet their personalized needs.
