"In the metal processing industry, cutting metal materials is an essential process. One of the commonly used equipment is the heavy duty cut to length line. The working principle of this heavy duty cut to length machine is to cut the metal material by reciprocating linear motion of one blade relative to another blade. The heavy duty cut to length line can process a variety of metal materials, including copper, iron, stainless steel, steel, cold-rolled, hot-rolled and silicon steel, etc., and the thickness of the metal materials that can be processed can usually reach 6-20mm.
With the increasing market demand for thick metal plates, wholesale suppliers of heavy duty cut to length machines have purchased a large number of heavy duty cut to length lines in order to carry out large-scale production and provide precision metal plates to the market."
Workflow Of Heavy Duty Cut to Length Machine
·Storage platform: Raw metal coils are stored in this area and prepared to enter the processing process.
·Coil elevator: Lift the metal coil to the processing height to facilitate subsequent steps.
·Decoiler: Flatten the metal coil and prepare it for cutting.
·Support roller: After the metal coil is unwound, the support roller helps to keep the material stable and prevent deformation.
·Clamping roller + pre-leveler: ensure the flatness of the material during the cutting process to avoid uneven thickness.
·First brush device: clean the surface of the material to remove dust and impurities.
·Bridge: ensure smooth flow of materials and connect various processing links.
·Side guide device: ensure the stable position of the material during the cutting process.
·Pre-leveler: further ensure the flatness of the material to prepare for subsequent cutting.
·Second brush device: clean the material again to ensure a smooth surface.
·Measuring device: automatically measure the length of the material to ensure cutting accuracy.
·Shearing machine: realize the actual cutting of metal materials.
·Belt conveyor: transport the cut material to the next link.
·Automatic stacker + lifting platform + unloading trolley: realize automatic stacking and unloading, and improve work efficiency.
Main Benefits of Heavy Duty Cut to Length Lines
1) High degree of automation and reliability
All components are controlled by PLC, ensuring the high degree of automation and reliability of the system.
The improvement of the degree of automation not only reduces labor costs, but also reduces the probability of human errors and improves overall production efficiency.
2) Fast response and excellent performance
The heavy duty cut to length machine adopts a DC digital speed control system, which has the characteristics of fast response and excellent dynamic and static performance.
This enables the cutting parameters to be adjusted quickly to ensure the cutting effect when processing metals of different thicknesses and materials.
3)Accurate measurement control
The application of high-precision encoders effectively controls the measurement accuracy and running speed of the plate to ensure the accuracy of the cutting length and quantity.
The function of automatically measuring and displaying the cutting length and quantity greatly improves production efficiency and material utilization.
4) Safety design for heavy duty cut to length machine
The heavy duty cut to length machine is equipped with emergency stop and alarm functions to ensure that operators can respond quickly in case of emergencies and reduce the risk of safety accidents.
5) Surface treatment and continuous operation
Brushes and vacuum cleaners are used to finish the surface of materials and improve the quality of finished products.
The lifting conveyor realizes continuous operation at the entrance section to ensure smooth production.
The design of tracking shearing and moving shearing enables the equipment to complete cutting without stopping, further improving work efficiency.
6) Personalized heavy duty cut to length line selection
The heavy duty cut to length machine can be equipped with start-stop shearing machines, simple stacking machines and automatic stacking machines according to customer needs to meet the production requirements of different customers.
In addition, trimming devices can be optionally equipped to further improve the process standards of the products.
High-precision Heavy Duty Cut to Length Line
KINGREAL SLITTING heavy duty cut to length machine complies with many international standards to ensure cutting accuracy and product quality, including:
·ASTM (American Testing Association)
·ANSI (American National Standards Institute)
·AISI (American Iron and Steel Institute)
·EN (European Standard)
·JIS (Japan Industrial Standards Committee)
The compliance with this series of standards means that KINGREAL SLITTING heavy duty cut to length line can meet customers' quality requirements worldwide and improve market competitiveness.
Application Of Heavy Duty Cut to Length Lines in Wholesale Supply Chains
1) Specific case analysis
In a metal processing company, the introduction of heavy duty cut to length machines has increased production efficiency by 50%. The company mainly produces thick plate metal materials, and customer demand is frequent and diverse. By implementing heavy duty cut to length lines, the company can not only respond quickly to market demand, but also ensure product quality and win the trust of customers.
2) Successful examples in the industry
In the industry, a well-known manufacturer successfully achieved the transformation from manual cutting to automated production by introducing heavy duty cut to length machines.
The company's production cycle was shortened by 30%, and product consistency and quality were significantly improved, further expanding its market share.
