Russia 700MM Cut To Length Machine
- Coil Thickness: 0.3-2MM
- Coil Width: 700MM
- Coil Material: Galvanized sheet
- Cutting Speed: 15M/Min
A few months ago, a customer found KINGREAL SLITTING at a Russian exhibition. His demand was to buy a cut to length machine.
KINGREAL SLITTING staff introduced various metal cut to length line models to customers in detail at the booth. Regardless of the customer's production needs, KINGREAL SLITTING can provide matching cut to length machine solutions to meet diverse processing requirements. The customer was very interested in KINGREAL SLITTING's 700mm metal cut to length line and initially had the intention to buy it.
After the exhibition, KINGREAL SLITTING staff explained the relevant information of the 700mm metal cut to length line to customers in detail through online videos. At the same time, a series of videos on the operation, manufacturing process and precision measurement of the cut to length machine were also provided to help customers fully understand the performance and advantages of this equipment.
Recently, the 700mm cut to length machine customized by this customer has been manufactured, and after a series of rigorous tests by KINGREAL SLITTING technicians, it was determined to be a qualified machine and sent to the Russian customer's factory.
At the same time, KINGREAL SLITTING also sent engineers to Russia to install the cut to length machine for the customer.
Offline installation of metal cut to length line
1. Equipment inspection and assembly
After receiving the equipment at the Russian factory, KINGREAL SLITTING's engineers first carefully unpacked and inspected key components such as the decoiler, leveler, and shearing station one by one to ensure that there was no damage or defects during transportation.
After confirming that all components were intact, the engineers began to assemble the equipment precisely, strictly following the design drawings and process requirements to ensure that each component was installed in place.
2. Metal cut to length line assembly test
After the assembly is completed, the engineer conducts a comprehensive cut to length machine operation test. By feeding galvanized sheet into the equipment, the machine is tested for multiple performances:
(1) Operation smoothness: Ensure that the cut to length machine does not get stuck or vibrate abnormally during operation.
(2) Cutting speed: Test whether the equipment can stably reach the required cutting speed of 15m/min.
(3) Processing capacity: Verify whether the equipment can efficiently process metal coils with a thickness of 0.3-2mm.
(4) Parameter compliance: Comprehensively test other technical parameters to ensure that the equipment performance fully matches the customer's production needs.
3. Finished product accuracy measurement
After completing the test run, KINGREAL SLITTING staff measured the accuracy of the metal sheets processed by the metal cut to length line. Professional instruments are used to test the shearing accuracy of each metal sheet one by one to ensure that the error range is controlled within ±0.1mm.
4. Debugging and optimization
After the metal cut to length line successfully shears the metal sheet, the engineer fine-tunes the machine parameters according to the operating conditions of the equipment and the precision of the finished product. The debugging content includes:
(1) Tool clearance adjustment: ensure that the cutting edge is smooth and burr-free.
(2) Feeding accuracy optimization: improve the accuracy of material positioning.
(3) Operation smoothness improvement: reduce vibration and noise during operation.
5. Operation training
After confirming that the parameters of the metal cut to length line are normal, the engineers of KINGREAL SLITTING conducted a detailed and comprehensive operation training for the Russian workers. The training content covers the correct operation steps of the metal cut to length line, daily maintenance methods, and common problems that may be encountered and corresponding solutions.
To ensure that the workers can fully master the operation skills, the engineers first demonstrated on-site and explained in detail the key points and precautions of each step of the operation. Afterwards, the workers personally operated, and the engineers guided and answered questions on the side to ensure that they were proficient in the operation process of the equipment.
During the training, the engineers emphasized the following points:
1. Safe operation: how to use the equipment correctly to avoid safety hazards caused by misoperation.
2. Daily maintenance: including tool inspection, replacement of lubricating oil, cleaning of equipment, etc., to ensure that the shearing line is always in the best condition.
3. Troubleshooting and resolution: For example, how to deal with problems such as cutting accuracy deviation and material jamming, and quickly restore the equipment to normal operation.
