"Last week, KINGREAL SLITTING successfully delivered its Mexico project, marking another step forward in its collaboration with this Mexican customer. This shipment included a highly efficient metal coil slitting line and an advanced steel packaging line. These two machines, integrated through unmanned operation and packaging, achieve maximum efficiency with minimal labor input. This design not only significantly reduces labor costs but also effectively reduces material waste, providing a rapid return on investment for the Mexican customer. In this article, KINGREAL SLITTING will provide a detailed introduction to both the metal coil slitting machine and the steel packaging line."
▏Mexico Project Introduction
About Metal Coil Slitting Machine
KINGREAL SLITTING metal coil slitting machine is tailored to the customer's specific production needs, enabling efficient processing of a variety of metal materials, including stainless steel, steel, aluminum, and copper. During their discussions with KINGREAL SLITTING, the Mexican customer repeatedly emphasized the importance of production efficiency. Therefore, based on the customer's needs and other production parameters, KINGREAL SLITTING designed a metal coil slitting line capable of slitting 40 narrow strips at a time, to match the customer's production scale.
Advanced Metal Coil Slitting Machine Design
KINGREAL SLITTING engineers incorporated several advanced technologies into the design of this metal coil slitting line to ensure high efficiency and stability in production. The following are some of its notable features:
·Automatic Blade Change: The blade change and adjustment process is fully automated. Thanks to the intelligent moving turret, blade change time is reduced to less than four minutes. The slitter can be equipped with up to six blade arms, facilitating cutting operations in a wide range of sizes.
·Circular Shear with Automatic Lock: KINGREAL SLITTING circular shear features precise blade adjustment, allowing for customized adjustments to the gap between blades and penetration depth. This design ensures high-quality cuts and reduces material waste.
·Automatically Adjustable Spacer Shaft: The slitter automatically positions the spacer shaft based on the number of cuts and their location. The operator can then determine the position and number of spacers for each specific situation, enhancing operational flexibility and efficiency.
▏Technical Parameters of Metal Coil Slitting Machine
·Applicable Materials: Stainless Steel, Steel, Aluminum, Copper, etc.
·Steel Thickness: 1-4.0mm
·Steel Width: 300-1600mm
·Coil Inner Diameter: φ480-508mm, φ610mm also available
·Coil Outer Diameter: Φ630-Φ2200mm
·Coil Weight: 15t
·Maximum Number of Slits: Up to 40
·Slitting Line Speed: 0-100m/min
·Required Operators: 1 Mechanical Engineer and 2 General Workers
With these design and specifications, KINGREAL SLITTING metal coil slitting line can efficiently meet the production needs of our Mexican customers, ensuring the highest standards every time.
▏About Steel Packaging Line
The automatic steel packaging line can be used to pack a variety of metal coils, including copper coils, steel coils, silicon steel coils, and aluminum coils. KINGREAL SLITTING can connect a coil trolley/turntable to the metal coil slitting machine outlet. KINGREAL SLITTING will provide the optimal steel packaging line solution for each customer's specific needs, ensuring maximum output and high packaging speed, seamless packaging, and unmanned operation. After thorough discussions with the Mexican customer, KINGREAL SLITTING provided the customer with a schematic diagram of the complete steel packaging line solution. Drawing on their engineers' extensive experience, they also answered questions regarding the steel packaging line's handling of coiled material.
During the initial discussions, KINGREAL SLITTING staff provided the Mexican customer with a detailed introduction to the steel packaging line, which consists of a coil strapping machine, a vertical packaging line, and a coil tilter station. Furthermore, because the Mexican customer's metal coil slitting machine processes a variety of metal materials, different wrapping materials are suitable for wrapping coils of varying materials. Therefore, KINGREAL SLITTING configured the steel packaging line to accommodate a variety of packaging materials, including stretch film, VCI paper, woven tape, and composite film. This steel packaging line utilizes both a touchscreen and mechanical buttons for simple, convenient, and efficient operation. The internationally renowned PLC control system, utilizing proprietary technology, automates the entire coil packaging process.
▏Technical Parameters of Steel Packaging Line
·Applicable Objects: Metal Coils (Slit Coils)
·Single Coil Weight: Maximum 100-3000 kg
·Coil Outer Diameter (OD): 900-1400 mm
·Coil Inner Diameter (ID): 508 mm
·Coil Width: 15-450 mm
·Packaging Speed: 20-30 rolls per hour (depending on line configuration)
·Power Supply: 380V, three-phase, 50Hz
·Control System: Siemens PLC + MSGC HMI
·Drive Type: Electric + Pneumatic
·Operation Mode: Fully Automatic (PLC Control)
·Packaging Materials: Stretch Film/VCI Paper/Woven Tape/Laminated Film
With these advanced parameters and designs, KINGREAL SLITTING steel packaging line provides Mexican customers with an efficient and reliable automated packaging solution.
▏Combining Efficiency and Automation
KINGREAL SLITTING metal coil slitting machine and steel packaging line fully embodies the efficiency and automation of modern production. Through unmanned operation, Mexican customers not only save significant labor costs but also reduce material waste during the production process. This highly efficient production model enables the Mexican customer to achieve a return on investment in a relatively short period of time, significantly enhancing their market competitiveness.
During discussions with the Mexican customer, KINGREAL SLITTING understood their high requirements for production efficiency and automation. Leveraging its technological advantages and extensive experience, KINGREAL SLITTING successfully provided the optimal solution. Through intelligent equipment and efficient production processes, the Mexican customer can remain competitive in an increasingly competitive market. The delivery of this Mexican project was successfully completed. Once the metal coil slitting line and steel packaging line arrived at the Mexican customer's factory, KINGREAL SLITTING dispatched professional engineers to install the metal coil slitting line and steel packaging line, and provided the Mexican customer with machine operation training to ensure smooth operation of the machines for the Mexican customer's project.
