In modern manufacturing, full auto cut to length line as an efficient metal processing equipment is gaining more and more attention. KINGREAL SLITTING full auto cut to length machine is designed to produce the most accurate length and perfectly flat plates. With its excellent performance and reliable quality, it has become one of the mature full auto cut to length line on the market. This article will introduce the workflow, parameters and applications of KINGREAL SLITTING full auto cut to length machine in detail.
1. Working Principle of Full Auto Cut to Length Line
The workflow of KINGREAL SLITTING full auto cut to length machine includes several key steps: uncoiling, straightening, fixed length cutting and stacking. The whole process is designed to ensure accurate feeding, shearing and flattening in metal processing in all walks of life through automation technology.
1.1 Uncoiling
In the first step of the full auto cut to length line, the raw material is input into the decoiler in the form of coils. This equipment is responsible for unrolling the metal coils for subsequent processing. KINGREAL SLITTING full auto cut to length machine can handle a variety of metal materials, including carbon steel, stainless steel, aluminum, copper, brass and tinplate, etc., achieving a wide range of material compatibility.
1.2 Straightening
The uncoiled metal coil may be curled or deformed, which may affect subsequent processing. Therefore, the role of the straightener is to correct the metal material to ensure its flatness. KINGREAL SLITTING full auto cut to length line adopts efficient straightening technology, which can effectively eliminate the waves and bends of the coil and ensure the accuracy of the subsequent shearing process.
1.3 Fixed-length shearing
The straightened metal sheet will enter the shearing stage. In this link, the full auto cut to length machine completes the fixed-length shearing through an automated system. According to customer requirements, KINGREAL SLITTING full auto cut to length line can achieve a shearing speed of up to 200 times/minute to ensure production efficiency.
Precision in the shearing process is crucial. KINGREAL SLITTING full auto cut to length machine can achieve an accuracy of ±0.3mm during shearing, which enables the finished sheet to meet various industry standards and customer needs.
1.4 Stacking
After shearing, the finished sheet will be automatically stacked. The stacker is responsible for neatly placing the cut sheets in the designated location for subsequent packaging and transportation. The automated design of this link not only improves work efficiency, but also reduces the need for manual intervention.
2.Parameters of Full Auto Cut to Length Machine
KINGREAL SLITTING provides a variety of models and configurations for full auto cut to length lines in the design and manufacturing process to meet the needs of different customers. Here are some key parameters
| Model | Original coil | Material thickness | Material width | Coil weight | Shearing accuracy | Shearing speed |
| Model 1 | Cold rolled sheet, galvanized sheet, etc | 0.2mm-2.0mm | 400mm(MAX) | 5ton(MAX) | ±0.3mm | 200cuts/min |
| Model 2 | Cold rolled sheet, galvanized sheet, etc. | 0.2mm-2.3mm | 800mm(MAX) | 10ton(MAX) | ±0.3mm | 160cuts/min |
| Model 3 | Color coated sheet, stainless steel sheet, etc. | 0.3mm-2.3mm | 1250mm(MAX) | 20ton(MAX) | ±0.3mm | 120cuts/min |
| Model 4 | Color coated sheet, stainless steel sheet, etc. | 0.5mm-3mm | 1600mm(MAX) | 20ton(MAX) | ±0.3mm | 120cuts/min |
| Model 5 | Color coated plate, stainless steel plate, etc. | 0.5mm-3mm | 1800mm (MAX) | 20ton (MAX) | ±0.3mm | 120cuts/min |
The flexibility of these parameters enables KINGREAL SLITTING full auto cut to length machine to meet the specific needs of different customers and adapt to the production requirements of various industries.
3. Application of Full Auto Cut to Length Line
KINGREAL SLITTINGfull auto cut to length machine has been widely used in many countries around the world, involving multiple industries, such as: ·Steel mills: used to process large-scale metal materials to meet the needs of steel production. ·Metal service center: Provide cutting and processing services for various metal materials to meet the diverse needs of the market. ·Automobile factory: Provide precise metal parts in the automobile manufacturing process to ensure production efficiency and quality. ·Original equipment manufacturer (OEM): Provide high-quality metal materials for various equipment manufacturing to meet customized needs. Due to the efficiency and precision of the full auto cut to length line, more and more companies choose to introduce it into the production process to improve overall production capacity and market competitiveness. |  |
4. Proven Experience in Full Auto Cut to Length Machines
KINGREAL SLITTING has more than 20 years of experience in full auto cut to length lines and has successfully installed full auto cut to length machines in customer factories in Greece, the United States, Italy, Singapore, Russia and other countries. Before each full auto cut to length machine is delivered, KINGREAL SLITTING will send professional engineers to install and debug on site to ensure that the full auto cut to length line can run to the best condition. During the installation process, KINGREAL SLITTING engineers will not only provide technical support for the full auto cut to length line, but also train the operators to ensure that they can master the use and maintenance of the full auto cut to length machine. In addition, KINGREAL SLITTING also provides customers with long-term after-sales service to ensure that problems encountered during the use of the full auto cut to length machine can be solved in time. |
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5. Technological Innovation of Full Auto Cut to Length Lines
KINGREAL SLITTING continues to promote technological innovation of full auto cut to length machinesto adapt to the rapidly changing market needs. KINGREAL SLITTING has launched full auto cut to length lines with a variety of shearing systems, such as fly shearing cut to length machine, rotary shearing cut to length machine and swing shearing cut to length machine. These different types of shearing systems allow customers to choose the most suitable full auto cut to length line configuration according to their own production needs.
The flying shearing cut to length machine can shear the material while it is moving at high speed, greatly improving production efficiency. The design of this system makes the material almost non-stop during the shearing process, thus ensuring the continuity of production.
5.2 Rotary shearing cut to length machineThe rotary shearing cut to length machine achieves efficient shearing through rotating tools, which is suitable for processing thicker metal materials. This shearing method not only improves the shearing accuracy, but also reduces the wear of the tool and extends the service life of the rotary shearing cut to length machine.
5.3 Swing shearing cut to length machineThe swing shearing cut to length machine is a traditional shearing method suitable for large-scale production. It has a simple design and is easy to maintain, suitable for application scenarios where the shearing accuracy requirements are not particularly high.
