"Compact cut to length lines can accurately cut metal materials of different thicknesses according to the length preset by the customer, greatly improving production efficiency and product quality.Compact cut to length machines provide many conveniences for modern manufacturing.
This article will discuss in detail the many benefits of implementing Compact cut to length lines in the manufacturing process."
Introduction to Components of Compact Cut to Length Machines
1)Material bearing and correction part of simple cut to length line
The design of the receiving part varies according to the type of material required by the customer, and can be flexibly combined with split equipment or two-in-one equipment (such as GO, ML, CL, TGL, etc.).
The selection of the receiving part needs to determine the corresponding model according to the width and inner and outer diameters of the material, and select the appropriate pressing method according to the thickness of the material to ensure the stability of the material during the cutting process.
In the deflection correction part, the use of appropriate deflection correction wheel size and arrangement can effectively improve the shearing accuracy. The power of the deflection correction motor should also be reasonably configured according to the speed requirements of the material to ensure the flatness and consistency of the material during the cutting process.
Especially in terms of export equipment, considering the general emphasis on safety in the international market, it is recommended to include the material rack pressing arm and deviation correction frequency conversion speed regulation as standard configuration when quoting.
2) Feeding part of simple cut to length line
The feeding part is another important component of the simple cut to length machine, which can be selected according to the customer's sizing requirements and plate efficiency.
According to the different power sources, the feeding system can be divided into multiple solutions such as AC frequency conversion sizing, DC motor sizing and servo motor sizing.
For materials with higher thickness and strength, a sizing circuit composed of a DC motor and a length measuring encoder can be selected. If the customer has high requirements for speed and production capacity, it is recommended to use a servo motor sizing to achieve efficient production.
3) Cutting part of compact cut to length line
The cutting part is the core function of the simple cut to length machine, which is specifically divided into the head shear that comes with the equipment, the purchased finished mechanical (hydraulic) shear, the pneumatic clutch high-speed shear (or hydraulic high-speed shear), etc.
For situations where the output requirements are not high, the head shear can meet the basic needs. For simple cut to length machines with wider material widths and a larger thickness range, purchased mechanical shears can provide higher shearing capabilities.
If customers have high requirements for shearing speed and quality, they can choose pneumatic clutch high-speed shears or hydraulic high-speed shears. These devices can not only increase the shearing speed, but also ensure the shearing quality, laying a good foundation for subsequent processing links.
4)Product collection methods for compact cut to length lines
The choice of product collection methods directly affects production efficiency and ease of operation. The product collection methods for simple cut to length machines can be divided into manual collection, simple lifting collection, and automatic stacking collection.
For situations where the material is thinner, the shearing length is shorter, and the output is lower, manual collection and stacking is an economical and practical choice. For large-scale production with large variations in material width and length, automatic stacking collection is the best choice, which can effectively improve production efficiency and reduce manual intervention.
Benefits of Implementing a compact Cut to Length Line
1. Efficient compact cut to length machine
Due to the high degree of automation of the compact cut to length line, manual intervention is reduced, and the simple cut to length machine can achieve fast cutting and processing. Each link in the production process has been optimized to ensure that the compact cut to length line can still maintain a stable operating state under high load.
2. Improve product quality
The compact cut to length machine has extremely high accuracy and consistency in the cutting process, which can effectively reduce human errors.
Through the computer control system, the simple cut to length line can achieve accurate cutting length and thickness, ensuring that each piece of metal sheet meets the customer's specifications.
3. Highly flexible compact cut to length machine
The design of the simple cut to length line enables it to adapt to a variety of materials and thicknesses to meet customers' production needs for metal sheets of different specifications.
Whether it is thin or thick plates, whether it is conventional materials or special materials, the simple cut to length machine can respond flexibly, greatly improving the flexibility of production.
This adaptability enables enterprises to respond quickly to market changes and meet the personalized needs of customers.
4. Compact compact cut to length line
The structural design of the simple cut to length machine is relatively compact, which is very suitable for factories with smaller sites. Due to its small footprint, enterprises can achieve efficient production in a limited space.
5. Highly safe compact cut to length line
The simple cut to length machine is designed with safety in mind and is equipped with a variety of safety protection measures, which can effectively reduce safety hazards in the production process.
Automated operation also reduces the risk of workers in the cutting process and improves the overall working safety environment.
Implementing a simple cut to length line brings significant benefits in the manufacturing process, including improved production efficiency, improved product quality, flexible adaptation to market demand, suitability for small factories, and improved safety.
If you have a purchase demand for a simple cut to length machine, please feel free to contact KINGREAL SLITTING!
