Precision metalworking technology is essential in today's fast-paced manufacturing industry. KINGREAL SLITTING is committed to providing customers with efficient and high-quality metalworking equipment, and KINGREAL SLITTING rotary shearing cut to length line is the embodiment of this commitment. This rotary shearing cut to length machine is mainly used for precision leveling and shearing of products made of chrome, stainless steel, aluminum, etc. Through KINGREAL SLITTING advanced technology, the rotary shearing cut to length line can achieve non-stop shearing, avoiding micro-indentation caused by shearing during downtime, and greatly improving production efficiency.
Features of Rotary Shearing Cut to Length Machine
Non-stop shearing
The biggest feature of the KINGREAL SLITTING rotary shearing cut to length line is its non-stop shearing technology. This design avoids material damage caused by downtime in traditional shearing methods, leaving the product surface intact. It is particularly suitable for the processing of short-cut length products such as high-precision aluminum plates and mirror stainless steel plates, ensuring that the quality of each piece of material after shearing meets the highest standards.
Efficient cut-to-length shearing
The rotary shearing cut to length line can efficiently unwind, level and shear various types of coils into plates of different lengths. This makes it an indispensable assembly line for metal sheet processing. Whether in containers, machinery manufacturing, electrical appliances, automobiles, stainless steel products, or light industry, the rotary shearing cut to length machine can play a huge role.
Structural composition
The KINGREAL SLITTING rotary shearing cut to length machine consists of three main parts: widening, leveling and transverse shearing of fixed-length metal strips, and adopts an efficient blanking system. Compared with the traditional production line of stop-start-shear, the rotary shearing cut to length line can achieve faster speed and higher precision, greatly improving the overall work efficiency.
Working Principle of Rotary Shearing Cut to Length Machine
The KINGREAL SLITTING rotary shearing cut to length line is an advanced continuous operation production line. The core of its operation is the rotary shearing technology of double eccentric structure. Unlike traditional shearing methods, the movement of double eccentric shear is continuous, and the blade remains in a vertical position during the entire eccentric movement, effectively reducing the generation of burrs.
On this rotary shearing cut to length equipment, the strip does not need to accelerate or decelerate at each cut, which not only reduces the risk of strip slippage, but also ensures the smoothness of the shearing process. The shear frame remains fixed, reducing wear, and the shear can move quickly within the frame. According to the design of the rotary shearing cut to length line, the shear can run continuously at a speed of up to 330 feet per minute (about 100 meters per minute), which significantly improves production efficiency.
● Component Configuration of Rotary Shearing Cut to Length Line
The rotary shearing cut to length machine includes a feed conveyor, a coiling device, a material opening device, a leveling device, a detachable bridge, a measuring device, a shearing device, a conveying device, and a stacking device. Each part has been carefully designed to ensure the efficient operation of the entire rotary shearing cut to length line. In particular, the control of the high-performance PLC system makes the hydraulic system reliable, the structure has high strength and good rigidity, and provides great convenience for customers.
Application Field of Rotary Shearing Cut to Length Machine
The application range of the rotary shearing cut to length line is very wide and suitable for multiple industries. The following are some of the main application fields:
| Machinery manufacturing | In the machinery manufacturing industry, the rotary shearing cut to length machine can be used for the production of precision parts to ensure the high precision and high quality of the products. |
| Automobile manufacturing | The automobile industry has extremely high requirements for the precision and surface quality of materials, and the rotary shearing cut to length machine just meets this demand. |
| Construction industry | In the construction industry, the shearing and processing of metal materials is the basic work, and the rotary shearing cut to length equipment can efficiently provide the required materials. |
| Electrical industry | The electrical industry also requires high-precision metal materials. The rotary shearing cut to length machine can ensure the consistency and reliability of the products. |
| Stainless steel products | When producing stainless steel products, the surface treatment of the materials is particularly important. Using KINGREAL SLITTING rotary shearing cut to length machine can ensure the stability of product quality. |
Effects and Advantages of KINGREAL SLITTING Rotary Shearing Cut to Length Line
Customers who use the rotary shearing cut to length machine will experience the following advantages:
| High efficiency | The design of non-stop shearing greatly improves production efficiency and shortens delivery cycle. |
| High precision | Through the double eccentric shearing technology, the accuracy of each knife is ensured to meet high standards of production requirements. |
| Excellent surface quality | It avoids micro-indentation under traditional shearing methods, making the product surface smooth and defect-free |
| Flexibility | It is suitable for the shearing of various metal materials, and can handle coils of different thicknesses and specifications to meet diversified production needs. |
Customer feedback
Since the launch of KINGREAL SLITTING rotary shearing cut to length line, many customers have given positive feedback. They particularly appreciate the efficiency and stability of the rotary shearing cut to length machine, believing that it improves production efficiency while also ensuring product quality. After using KINGREAL SLITTING rotary shearing cut to length lines, many companies have significantly reduced their production costs and improved their market competitiveness.
