"Rotary shearing cut to length machines are a very common and important in the metalworking industry. Using high-speed rotary shearing cut to length line, they efficiently form sheet metal into the desired shape without indenting the surface. With a maximum production speed of 80m/min, this high-efficiency rotary shearing cut to length machine is in increasing demand within the metalworking industry. With the advancement of society and technology, the number of metalworking projects is increasing, and the trend is continuing to grow. Consequently, more and more people are looking to purchase rotary shearing cut to length lines to start their new businesses. This article will provide a summary of rotary shearing cut to length machines for beginners, hoping it will be helpful. If you need more information about this rotary shearing cut to length line, please feel free to contact KINGREAL SLITTING!"
▍Parameters of Rotary Shearing Cut To Length Machine
When choosing a rotary shearing cut to length machine, it is crucial to understand its basic parameters. The following are some specifications of the KINGREAL SLITTING rotary shearing cut to length line:
Model | Material Thickness Range | Maximum Load (t) | Material Width Range (mm) | Line Speed | Cutting Accuracy | Leveling Accuracy |
(mm) | (m/min） | （mm） | （mm） | |||
Model 1 | 0.2 - 2.0 | 3、5 | 150 - 650 | 10 - 100 | ±0.15 | 1 |
Model 2 | 0.2 - 2.0 | 5、10 | 150 - 850 | 10 - 100 | ±0.15 | 1 |
Model 3 | 0.2 - 2.0 | 10、15 | 300 - 1050 | 10 - 100 | ±0.15 | 1 |
Model 4 | 0.3 - 2.0 | 10、15 | 300 - 1300 | 10 - 100 | ±0.15 | 1 |
Model 5 | 0.3 - 2.0 | 15、20 | 300 - 1600 | 10 - 100 | ±0.15 | 1 |
Model 6 | 0.2 - 3.0 | 3、5 | 150 - 650 | 10 - 100 | ±0.15 | 1 |
Model 7 | 0.2 - 3.0 | 5、10 | 150 - 850 | 10 - 100 | ±0.15 | 1 |
Model 8 | 0.2 - 3.0 | 10、15 | 300 - 1050 | 10 - 100 | ±0.15 | 1 |
Model 9 | 0.3 - 3.0 | 10、15 | 300 - 1300 | 10 - 100 | ±0.15 | 1 |
Model 10 | 0.3 - 3.0 | 15、20 | 300 - 1600 | 10 - 100 | ±0.15 | 1 |
Please note that the above rotary shearing cut to length machine parameters are for reference only. KINGREAL SLITTING engineers will customize the rotary shearing cut to length line based on the customer's actual production requirements (such as material thickness, material weight, metal material, speed requirements, leveling accuracy, and cutting precision).
▎Main Components of Rotary Shearing Cut to Length Machine
The operating principle and performance of a rotary shearing line are closely related to its main components. The following are its main components:
-Loading Trolley: Used to automatically transport metal coils to the shearing station.
-Auxiliary Support: Provides support for the metal coil to ensure stable cutting.
-Hydraulic decoiler: Unwinds the metal coil and feeds it into the shearing system.
-Six-stage precision leveler: Levels the metal coil to ensure accurate cutting.
-Side guides: Guide the movement of the metal sheet, ensuring stability during the cutting process.
-Loop: Adjusts the tension of the material to maintain consistent cutting.
-Precision NC sizing: Ensures accurate cut length every time.
-High-speed precision rotary shear unit: Performs the actual metal shearing operation.
-Conveyor belt: Transports the cut metal sheet to the stacking racks.
-Stackers I and II: Stack the cut metal sheet for subsequent processing.
-Lifting trolley: Delivers the finished product to the machine for subsequent processing.
-Hydraulic system: Powers the hydraulic components.
-Pneumatic system: Controls certain automated functions.
-Electronic control system: Controls and monitors the entire system.
▎Advantages of Rotary Shearing Cut to Length Machine
1
High-precision shearing for rotary shearing cut to length line
The hydraulic servo system of the rotary shearing cut to length machine features extremely high-precision control, enabling precise shearing. Combined with precise feeding and positioning of other equipment, this ensures accurate and consistent shearing dimensions, thereby improving product quality. This high-precision shearing is particularly important in many industries with stringent quality requirements.
2
High material utilization for rotary shearing cut to length line
Through optimized shearing processes and layout methods, rotary shearing cut to length machines effectively reduce scrap and improve material utilization. This is crucial for reducing raw material costs. For example, in automotive manufacturing, the use of rotary shearing cut to length lines can significantly improve material utilization, resulting in significant cost savings for the company.
3
High efficiency rotary shearing cut to length machine
A rotary shearing cut to length line consists of a combination of equipment, including a decoiler, straightener, cutting station, and stacker. These devices work together to achieve automated, continuous production. This design significantly reduces downtime and material turnover time during production, significantly improving production efficiency and meeting the demands of large-scale production.
4
High stability for rotary shearing cut to length machine
The rotary shearing cut to length line utilizes advanced technology and high-quality components to ensure stable and reliable operation and a long service life. This stability reduces rotary shearing cut to length machine maintenance and replacement costs, effectively ensuring continuous and stable production and avoiding delays and losses caused by equipment failure.
2
High safety rotary shearing cut to length line
The automated operation process of a rotary shearing cut to length line reduces direct human contact with hazardous areas, and the rotary shearing cut to length machine is often equipped with automatic alarms, reducing the likelihood of workplace accidents. This safety feature creates a safer factory operating environment and ensures employee safety.
3
High adaptability for rotary shearing cut to length line
Rotary shearing cut to length machines can process a variety of coil materials and thicknesses. Users can simply adjust relevant parameters via the touchscreen to meet their specific production needs. Whether thin or thick plate, a rotary shearing cut to length line can easily handle it and is suitable for a variety of metal processing industries.
▎Considerations for Choosing Rotary Shearing Cut to Length Line
When selecting a rotary shearing cut to length machine, there are several key factors to consider:
1. Material processed by rotary shearing cut to length line
Understanding the thickness and type of metal sheet you will be processing is the first step in selecting a rotary shearing cut to length machine. Ensure that the rotary shearing cut to length line you choose can handle the material you require to avoid problems later in operation.
2. Capacity of rotary shearing cut to length machine
Different companies have varying production scales, and therefore differ in their requirements for processing steel plates per unit time. Understanding your own production capacity and requirements before purchasing rotary shearing cut to length machine will help you select the appropriate rotary shearing line.
3. Quality of rotary shearing cut to length line
Rotary shearing cut to length machine quality directly impacts production efficiency and product quality. Choosing a rotary shearing cut to length line from a reputable manufacturer ensures quality. KINGREAL SLITTING has over 20 years of experience in rotary shearing cut to length machine manufacturing and has earned a strong reputation for providing customized rotary shearing cut to length line solutions to customers worldwide.
4. Price of rotary shearing cut to length machine
Price is a key consideration when purchasing a rotary shearing cut to length line. However, price is not the only indicator of rotary shearing cut to length machine quality. Users should consider multiple factors, including performance, quality, and after-sales service, to select the most suitable rotary shearing cut to length line.
